Our plastic film recycling line specializes in converting waste plastic film into homogeneous plastic pellets. It has an efficient and stable production capacity ranging from 100-500kg/h to meet the needs of customers of all sizes.
The plastic pelletizing line offers several significant advantages, including high energy efficiency, ease of operation, low maintenance costs, and excellent pellet quality. Advanced technology and high-quality materials are used to ensure long-lasting durability and stable operation.
Whether you need to improve production efficiency or increase the reuse of waste plastics, our plastic film recycling machines are the ideal choice. The video below shows the complete process of plastic film pelletizing, which is described in more detail in the following article.
What is A Plastic Film Recycling Line?
A plastic film recycling line is a specialized system designed to process and recycle various types of waste plastic films, such as agricultural films, packaging films, and industrial films. This line typically includes equipment for shredding, washing, drying, and pelletizing the plastic materials. Our plastic film recycling machine is equipped with advanced technology to ensure high efficiency and consistent output.
We offer customizable solutions to meet the specific needs of our customers. Customization options include adjusting capacity (ranging from 100 kg/h to 500 kg/h) and equipment configurations to suit your facility layout and production requirements.
If you want to know how to customize the plastic film recycling line, you can leave a message on our website. Our professional sales manager will give you a detailed introduction as well as send you a quotation.
Plastic Film Granulation Process
Are you curious about how waste plastic films are transformed into valuable plastic pellets? Let’s take a closer look at the various steps of the process, from shredding and washing to extruding and pelletizing.
- The plastic waste is conveyed to the waste plastic crusher through the conveyor, and the plastic waste is initially crushed into smaller-sized plastic flakes.
- The crushed plastic sheet enters the plastic washing tank to clean off impurities, mud, and sand.
- Entering the plastic dewatering machine to dry the plastic pieces.
- Высушенные кусочки пластика затем пропускаются через систему гранулирования, которая плавит влажный пластик в пасту, а гранулятор пластика производит горячие длинные полосы, которые затем охлаждаются в резервуаре с холодной водой.
- С помощью устройства для резки пластиковых гранул длинные полосы равномерно превращаются в пластиковые гранулы одинакового размера. Наконец, эти переработанные пеллеты будут храниться в бункере для хранения.
Advantages of Shuliy Plastic Film Recycling Machine
High Capacity Range: Our plastic film recycling lines have a wide range of capacities, from 100kg/h to 500kg/h, and can be customized for larger capacities, which can meet the needs of enterprises of different sizes.
Premium Finished Product Quality: advanced crushing, cleaning, dewatering, and pelletizing equipment is used to ensure the production of plastic pellets of excellent quality. The pellets produced have high purity and consistency, which are suitable for the production of various highly demanding plastic products.
Automation And Efficiency: Our plastic film recycling line is equipped with an automated control system to ensure precise operation of each step, reduce manual intervention, and increase production efficiency.
Flexible Customization: According to the specific needs of customers, we can flexibly adjust the equipment configuration, providing a variety of solutions from complete production lines to individual equipment.
Raw Materials & Finished Products of Plastic Film Recycling Line
Raw materials are the main focus that customers must pay attention to when engaging in the recycling business. Plastic film recycling lines cover a wide range of raw materials, including all kinds of waste plastic films, such as shopping bags, packaging films, industrial films, agricultural films, cling films, PP raffia bags, cement bags, woven bags, and so on.
After treatment through the processes of crushing, washing, and granulation, it is transformed into finished products in granule form. These granules can not only be sold but used again in the production of plastic products. Our plastic film recycling lines ensure that the quality of plastic pellets produced is exceptional, which is a distinct advantage for our customers.
Recycled plastic pellets are mainly differentiated into grades according to the different raw materials used and the characteristics of the processed plastic pellets, which are generally divided into one, two, and three levels of material.
Первосортный материал представляет собой переработку более качественного или неиспользованного пластикового сырья, при этом сырье перерабатывается из гранул, прозрачность лучше, а его качество можно сравнить с новым материалом, то есть с первоклассным материалом.
Our plastic pelletizing line can process first-grade recycled plastic pellets. Generally, plastic producers will produce trimmings or unused waste materials during the production process, which are of high purity and quality. With our pelletizing line, these wastes can be effectively recycled to produce recycled plastic pellets that meet the standard of Grade 1 material.
The second-grade material refers to the raw material that has been used once but has not been exposed to the wind and sun, so its quality is also very good, and the transparency of the processed granules is good, so it is the second-grade material. The average plastic recycling manufacturer produces secondary plastic pellets.
3D Video of Plastic Pelletizing Line
The 3D plastic pelletizing video gives you a better visualization of how each piece of equipment operates. Besides, we can draw detailed 3D drawings for you according to the site layout and machine configuration requirements provided by customers.
Our professional team will accurately measure and analyze the site according to the actual situation to ensure a reasonable layout and smooth operation of the equipment.
How to Get High-quality Recycled Plastic Pellets?
Producing high-quality recycled plastic pellets not only helps customers improve production efficiency and product quality but also brings them significant economic benefits and competitive advantages in the market. Several elements of how to get high-quality plastic pellets in a plastic film recycling line.
Материалы
Если вы хотите производить высококачественные пластиковые гранулы с помощью машины для переработки пластиковой пленки, важно выбирать пластиковое сырье, которое перерабатывается как можно меньше раз. Чем больше раз пластик будет перерабатываться, тем больше примесей будет в партии.
Material Moisture Content
Пластмассовое сырье с высоким содержанием влаги не следует подвергать непосредственному гранулированию. Это может привести к образованию большого количества пор на поверхности готовых пластиковых гранул после горячего плавления, пластификации, экструзии, охлаждения и гранулирования.
Мы рекомендуем, чтобы влажность сырья не превышала 6%, чтобы избежать образования пористости в готовых пластиковых гранулах.
Efficient Plastic Granulating Equipment
Plastic recycling pelletizing machines melt waste plastic at high temperatures to ensure that the raw material is fully melted and achieves the appropriate fluidity.
It can precisely control the pressure and speed of the extruder to ensure that the plastic pellets are subjected to uniform force during the extrusion process and avoid changes in the shape and size of the pellets.
Related Machines of Plastic Film Recycling Line
plastic Waste Shredder
Этот plastic crusher machine is mainly for recycling plastic and is suitable for crushing plastic film. The plastic film shredder is equipped with specially treated rotating knives inside, which can crush soft materials into small pieces in a short time. The plastic crusher blades can be resharpened to improve durability.
The screen size of the machine is between 40-50mm. When processing the film material, you can choose to add a blower to the machine, or you can choose wet crushing, which can better extract the film material.
Пластиковый промывочный бак
The стиральная машина для полиэтиленовой пленки effectively removes stains from plastics and is made of stainless steel or iron plates. The size, as well as the number of this plastic washing machine, can be customized according to the degree of dirtiness of the raw material.
Plastic Drying Machine
The обезвоживающая машина вертикального типа is mainly used for the conveying process of plastic soft material after rinsing, to replace the manual fishing material, and to increase the cleaning and automatic high-speed dewatering function, to achieve the remarkable purpose of saving labor and electricity consumption, and at the same time with the automatic conveying device to form an automatic assembly line production.
Plastic Granulator
Наш машины для гранулирования пластика are designed to produce high-quality plastic pellets using state-of-the-art technology and design. The advantage lies in the highly efficient melting and extruding capabilities, which ensure that the plastic raw material is fully melted and uniformly extruded to produce uniformly sized and shaped pellets.
Охлаждающий бак
The cooling tank is made of stainless steel, which does not rust or corrode. It is mainly used to cool the soft ribbon material extruded from the plastic granulator to harden it. Through cooling, the surface and interior of the plastic lengths can cool and solidify quickly, ensuring that they are stable in shape and size. This is essential for subsequent cutting and processing, ensuring that the final plastic pellets produced are uniform in size.
Plastic Granule Cutter Machine
Plastic pellet cutting machines are capable of cutting with high precision, ensuring that each pellet is uniform in size and shape. Its cutting speed can be adjusted to suit different production needs and capacity requirements.
Parameters of Plastic Film Recycling Line
After introducing the functional features of each machine, here are the detailed parameters of each plastic recycling machine for your reference. Each of our machines offers a variety of models to meet production requirements of different sizes and needs.
| НЕТ. | Элемент | Технические данные |
| 1 | Конвейер | Мощность: 3 кВт Размер: Длина 5м Ширина: 0,8 м Производительность: 1000-1200 кг/ч |
| 2 | Пластиковая машина для измельчения | Модель: LY-F300 Мощность: 7,5 кВт Производительность: 800 кг/ч |
| 3 | Автоматическая кормушка | Мощность: 3 кВт Производительность: 800-1200 кг/ч |
| 4 | Главный пластиковый гранулятор | Модель: СЛ-220 Диаметр винта: 220 мм Длина винта: L1,6 м Двигатель: 22+18,5 кВт |
| 5 | Вице-пластичный гранулятор | Модель: СЛ-260 Диаметр винта: 260 мм Длина винта: 3,6 м Мотор: 110 кВт |
| 6 | Пластиковый резак | Модель: LY-F300 Мощность: 7,5 кВт Производительность: 800 кг/ч |
| 7 | Машина для упаковки пластиковых пеллет | Модель: LY-F300 Мощность: 7,5 кВт Производительность: 800 кг/ч |
Trade Cases of Plastic Recycling Machine
Plastic Granulating Line Successfully Shipped To Côte d’Ivoire
This customer from Côte d’Ivoire is an old customer of ours and chose us again through his trust in us. Sunny, our sales manager, communicated with the customer in detail and recommended a solution for him.
Now, a whole plastic pelletizing line was successfully sent to Cote d’Ivoire, и клиент был очень доволен гранулятором для переработки пластика Shuliy и отношением к обслуживанию.
Plastic Recycling Process Equipment Sent To Germany
A customer from Germany customized plastic recycling machines from Shuliy to process local waste. To meet the specific needs of our German customers, we have made several customizations to our equipment. For example, we have adapted the size, configuration, and appearance of the machine to the customer’s site conditions and production requirements.
After the production of the equipment was completed, we promptly arranged for packaging and shipping. Our logistics team tracked the progress of the transport to ensure that the equipment could be delivered safely and on time to our German customers.
One-Stop Buying Solution For You
Leaving a message on our website is the first step to begin the process of purchasing a plastic recycling machine. By leaving a message, you can express your needs and interests, and our professional sales managers will communicate with you in detail to ensure that your specific needs and application scenarios are understood.
If you want to know more directly about our plastic recycling machines, you are welcome to visit our factory. During the factory tour, you will be able to see our equipment and production process up close and have a face-to-face product consultation and discussion with our technical team.
Once the order is confirmed, we will provide you with a one-stop solution. From product customization, and manufacturing to logistics, our team will follow through to ensure on-time delivery. In addition, we also provide global on-site installation services to ensure that the equipment is ready for production after installation and commissioning at your factory.
Through these steps, we are committed to providing our customers with efficient and reliable plastic recycling machine solutions that ensure your production process runs smoothly and meets your production needs and quality standards.
Plastic Recycling Equipment Cost
Добро пожаловать, чтобы узнать больше о нашей машине-грануляторе для переработки пластмасс! Мы предлагаем широкий ассортимент установок для гранулирования пластика различных размеров и мощностей, которые можно настроить в соответствии с вашими производственными потребностями. Наше оборудование для переработки пластика высокоэффективно и стабильно, оно способно перерабатывать пластиковые отходы в высококачественные гранулы для широкого спектра применений в производстве пластиковых изделий. Если вам нужна небольшая или большая линия по производству пластиковых гранул, мы можем предоставить вам профессиональные решения. Пожалуйста, не стесняйтесь обращаться к нам, и мы будем рады предоставить вам подробную информацию о продукте и ценовое предложение!