Fiber Separator Machine is an important piece of equipment for improving the quality of recycled rubber powder by efficiently separating nylon fiber and other impurities from rubber materials. Recently, an Indian customer who already operates a rubber powder production line contacted us to find a solution for separating fiber from their finished rubber powder. After understanding the customer’s raw material and processing requirements, we customized a suitable fiber separator solution for their project.
Customer Background: Improving Rubber Powder Purity
The Indian customer has an existing rubber powder production line in the local market. During the production process, the customer found that the rubber powder still contained a certain amount of nylon fiber, which affected the quality and further application of the final product.
To improve the purity of the rubber powder and meet higher application requirements, the customer began searching for a reliable fiber separation solution. After learning about our fiber separator machine, the customer contacted our team for technical consultation.
The customer shared detailed information about their current production process and provided pictures and videos of their raw materials. Based on the actual material condition, our engineers analyzed the characteristics of the rubber powder and confirmed that our fiber separator could meet the customer’s separation requirements.
Raw Material Testing Ensures the Separation Effect
Before purchasing recycling equipment, customers are often concerned about whether the machine can handle their specific materials and achieve the expected separation effect.
To help customers make a confident decision, we provide a raw material testing service. Customers can send their actual materials to our factory, and our technicians will conduct machine tests using the customer’s own raw materials.
Through the testing process, customers can directly see:
- The separation effect between rubber powder and nylon fiber
- The cleanliness of the separated rubber powder
- The working performance and capacity of the machine
This testing service helps ensure that the selected fiber separator machine matches the customer’s actual production requirements.
Customized Fiber Separator Machine Solution
During communication, the customer mentioned that their current production line uses a different material conveying method. The standard configuration of our fiber separator usually uses a screw conveyor to feed materials into the machine.
However, considering the customer’s existing factory layout and production requirements, they preferred a pneumatic conveying system instead of a traditional screw conveyor.
After discussing the details with the customer, our engineers customized the feeding system by replacing the screw conveyor with:
- Blower system
- Pipeline conveying
- Cyclone separator (Shaklon)
- Rubber pipes
This customized design allows the rubber powder to be transported through airflow, making it easier to integrate with the customer’s existing production line and improve the overall working efficiency.
Technical Parameters of Fiber Separator Machine
According to the customer’s rubber powder fiber separation requirements, we provided a customized fiber separator with the following specifications:
| Item | Spesifikasi |
| Aplikasi | Rubber powder nylon fiber separation |
| Kapasitas | 1500 kg/h |
| Motor Power | 5.5 + 3 kW |
| Tegangan | 380V, 50Hz, Three Phase |
| Ukuran Mesin | 1.4 × 1.4 × 3.5 m |
| Berat | 1500 kg |
| Sistem Pemberian Makan | Blower + pipeline + cyclone separator + rubber pipe |
The machine is designed specifically for separating nylon fiber from recycled rubber powder, helping customers obtain cleaner rubber powder for further processing and applications.
Reliable Fiber Separation Solution for Rubber Recycling
This project shows how customized recycling equipment can help customers solve specific production challenges. By analyzing the customer’s raw materials, understanding their factory requirements, and adjusting the machine design, we provided an efficient fiber separation solution suitable for their rubber powder production line.
Our fiber separator machine can be used to separate nylon fiber from recycled rubber powder, improving product purity and adding value to recycled rubber materials.
If you are also looking for a fiber separation solution for your rubber recycling plant, please feel free to contact us. We can provide customized equipment recommendations and raw material testing services according to your requirements.
