Tire processing machine is an efficient solution for recycling waste passenger car tires and truck tires into reusable rubber blocks. Recently, an Australian customer contacted Shuliy Machinery to find a suitable tire recycling solution for processing tires with diameters below 1200mm. According to the customer’s requirements, our sales manager Sunny communicated with the customer in detail and designed a complete tire processing solution, including a tire debeader, tire cutter, and double shaft shredder.
The customer wanted to process waste tires into rubber blocks smaller than 10cm, with an expected production capacity of 5-6 tons per hour. After analyzing the customer’s raw materials, output requirements, and future production plans, we recommended a customized tire processing machine line to meet their recycling needs.
Customer Requirements for Waste Tire Recycling
The Australian customer mainly handles waste passenger car tires and truck tires with a diameter of less than 1200mm. The main requirements include:
- Remove the steel wire inside the tire efficiently;
- Process tires into smaller pieces for further recycling;
- Obtain rubber blocks smaller than 10cm;
- Achieve a production capacity of 5-6 tons per hour.
Since the customer wanted to recycle tires into larger rubber pieces instead of directly producing rubber powder, the equipment configuration focused on efficient tire cutting and shredding.
Customized Tire Processing Machine Solution
After several rounds of communication, Shuliy’s sales manager Sunny provided a complete solution based on the customer’s requirements.
The final tire recycling machine configuration includes:
Double hook double-sided tire debeader → Tire cutting machine → Double shaft shredder
This production process can efficiently remove steel wires, reduce tire size, and produce uniform rubber blocks suitable for further processing or recycling applications.
Double Hook Double-Sided Wire Drawing Machine for Steel Wire Removal
The first step of the tire recycling process is removing the steel wire rings from the tires.
The customer specifically requested a machine that could remove the steel wire rings from both sides of the tire at the same time. Therefore, we recommended our double hook double-sided wire drawing machine.
Compared with traditional single-side tyre debeader machine, this machine can improve processing efficiency and reduce manual operation requirements.
Main parameters:
- Motor power: 22 kW
- Processing tire size: 900-1200 mm
- Output: 60-120 tires/hour
- Machine size: 2270×1660×1520 mm
- Weight: 6.5 tons
By removing the steel wire rings first, the following cutting and shredding processes can operate more smoothly while protecting the blades of the shredder.
Tire Cutting Machine for Size Reduction
After removing the steel wire rings, the tires still have a large volume and cannot directly enter the shredder.
The tire cutting machine cuts the tires into two or three smaller pieces, making them easier to feed into the shredder. This step improves the feeding efficiency and ensures stable operation of the entire tire processing machine line.
The cut tire pieces are then transported to the next stage for further size reduction.
Double Shaft Shredder for Producing Rubber Blocks
The final stage uses a heavy-duty double shaft shredder to process the cut tire pieces into rubber blocks smaller than 10cm.
The SL-1500 double shaft tire shredder is designed for high-strength tire recycling applications. It uses two powerful motors and durable blades to handle rubber materials efficiently.
Main parameters:
- Model: SL-1500 double shaft shredder
- Motor power: 55kW × 2
- Capacity: 5-6 tons/hour
- Blade material: H13
- Blade diameter: 550mm
- Blade thickness: 80mm
- Number of rotating blades: 19
- Overall size: 4800×2300×2500mm
With this shredder, the customer can obtain rubber blocks that meet the required size standard for subsequent recycling applications.
Complete Tire Recycling Process
The working process of this customized tire processing machine line is:
Waste tires → Double hook double-sided tire debeader machine → Remove steel wire rings → Tire cutting machine → Cut tires into smaller pieces → Double shaft shredder → Rubber blocks (<10cm)
This simple and efficient process is suitable for customers who need to reduce waste tire size before further utilization.
Why Choose Shuliy Tire Processing Machine?
For this Australian project, Shuliy Machinery provided not only equipment but also a complete recycling solution based on the customer’s actual requirements.
The advantages of this tire processing machine solution include:
Customized Equipment Selection
Different customers have different tire sizes, output requirements, and final products. Our team analyzes each project individually and recommends suitable equipment combinations.
High Processing Capacity
The configured production line can achieve a capacity of 5-6 tons per hour, meeting the customer’s expected production target.
Efficient Steel Wire Removal
The double hook double-sided wire drawing machine allows both sides of the tire steel rings to be removed simultaneously, improving efficiency for large-scale tire recycling.
Suitable for Passenger Car and Truck Tires
The solution is designed for processing tires with diameters up to 1200mm, covering common passenger car and truck tires.
Australian Customer Visited Our Factory Before Ordering
Before confirming the order, the Australian customer visited Shuliy Machinery’s factory to inspect our production capability and discuss the equipment details in person.
During the factory visit, the customer learned more about the working principles of the tire processing machines, production process, and equipment configuration. After confirming all technical details, the customer placed the order for the customized tire recycling solution.
Conclusión
This Australian customer’s tire processing machine project demonstrates how Shuliy Machinery provides customized solutions according to different recycling requirements. From steel wire removal to tire cutting and shredding, the complete system helps customers efficiently process waste tires into valuable rubber blocks.
If you are looking for a reliable tire processing machine for passenger car tires, truck tires, or other waste tire recycling projects, please contact Shuliy Machinery. Our professional team can design a suitable recycling solution based on your raw materials, output requirements, and final products.
